Tuesday, May 1, 2018

Standard Specification for Portland Cement



Definitions:
1. Portland cement—a hydraulic cement  produced by pulverizing clinker consisting essentially of hydraulic calcium silicates, usually containing one or more of the forms of calcium sulfate as an interground addition.
2. Air-entraining portland cement—a hydraulic cement produced by pulverizing clinker consisting essentially of hy- draulic calcium silicates, usually containing one or more of the forms of calcium sulfate as an interground addition, and with which there has been interground an air-entraining addition.


There are eight types of portland cement mostly used in industrial & commercial sectors

1.1 Type I—For use when the special properties specified for any other type are not required.
1.2 Type IA—Air-entraining cement for the same uses as
Type I, where air-entrainment is desired.
1.3 Type II—For general use, more especially when mod- erate  sulfate  resistance  or  moderate  heat  of  hydration  is desired.
1.4 Type IIA—Air-entraining cement for the same uses as
Type II, where air-entrainment is desired.
1.5 Type III—For use when high early strength is desired.
1.6 Type IIIA—Air-entraining cement for the same use as
Type III, where air-entrainment is desired.
1.7 Type IV—For use when a low heat of hydration is desired.
1.8 Type  V—For  use  when  high  sulfate  resistance  is desired.

Chemical Composition
Portland cement of each of the eight types shown in Section 1 shall conform to the respective standard chemical requirements prescribed in Table 1. In addition, optional chemical requirements are shown in Table 2.

NOTE  
When comparing oxide analyses and calculated compounds from different sources or from different historic times, be aware that they may not have been reported on exactly the same basis. Chemical data obtained by Reference and Alternate Test Methods of Test Methods C 114 (wet chemistry) may include titania and phosphorus as alumina unless proper correction has been made (see Test Methods C 114), while data obtained by rapid instrumental methods usually do not. This can result in small differences in the calculated compounds. Such differences are usually within the precision of the analytical methods, even when the methods are properly qualified under the requirements of Test Methods C 114.



TABLE 1 Standard Chemical Requirements
Cement TypeA                                                               I and IA             II and IIA            III and IIIA                 IV                       V Silicon dioxide (SiO2), min, %                                                                              ...                    20.0B,C                                 ...                        ...                       ...
Aluminum oxide (Al2O3), max, %                                                                        ...                        6.0                       ...                        ...                       ...
Ferric oxide (Fe2O3), max, %                                                                              ...                      6.0B,C                                 ...                        6.5                     ...
Magnesium oxide (MgO), max, %                                                                      6.0                       6.0                       6.0                      6.0                     6.0
Sulfur trioxide (SO3),D  max, %
When (C3A)E  is 8 % or less                                                                            3.0                       3.0                       3.5                      2.3                     2.3
When (C3A)E  is more than 8 %                                                                      3.5                       F                                          4.5                      F                                      F
Loss on ignition, max, %                                                                                     3.0                       3.0                       3.0                      2.5                     3.0
Insoluble residue, max, %                                                                                 0.75                     0.75                     0.75                    0.75                   0.75
Tricalcium silicate (C3S),E  max, %                                                                 ...                        ...                         ...                     35B                              ... Dicalcium silicate (C2S),E  min, %                                                                      ...                        ...                         ...                     40B                                     ... Tricalcium aluminate (C3A)E  max, %                                                                ...                        8                        15                        7B                                   5C Tetracalcium aluminoferrite plus twice the tricalcium aluminateE  (C4AF + 2(C3A)), ...                        ...                         ...                        ...                   25C
or solid solution (C4AF + C2F), as applicable, max, %
A  See Note 1.
B  Does not apply when the heat of hydration limit in Table 4 is specified.
CDoes not apply when the sulfate resistance limit in Table 4 is specified.
D  There are cases where optimum SO3(using Test Method C 563) for a particular cement is close to or in excess of the limit in this specification. In such cases where properties of a cement can be improved by exceeding the SO3  limits stated in this table, it is permissible to exceed the values in the table, provided it has been demonstrated by Test Method C 1038 that the cement with the increased SO3 will not develop expansion in water exceeding 0.020 % at 14 days. When the manufacturer supplies cement under this provision, he shall, upon request, supply supporting data to the purchaser.
E  All values calculated as described in this note shall be rounded according to Practice E 29. When evaluating conformance to a specification, round values to the same number of places as the corresponding table entry before making comparisons. The expressing of chemical limitations by means of calculated assumed compounds does not necessarily mean that the oxides are actually or entirely present as such compounds.
When expressing compounds, C 5 CaO, S 5 SiO2, A 5 Al2O3, F 5 Fe2O3. For example, C3A 5 3CaO·Al2O3.
Titanium dioxide and phosphorus pentoxide (TiO2  and P2O5) shall not be included with the Al2O3  content. See Note 2.
When the ratio of percentages of aluminum oxide to ferric oxide is 0.64 or more, the percentages of tricalcium silicate, dicalcium silicate, tricalcium aluminate, and
tetracalcium aluminoferrite shall be calculated from the chemical analysis as follows:
Tricalcium silicate 5 (4.071 3 % CaO) (7.600 3 % SiO2) (6.718 3 % Al2O3) (1.430 3 % Fe2O3) (2.852 3 % SO3) Dicalcium silicate 5 (2.867 3 % SiO2) (0.7544 3 % C3S)
Tricalcium aluminate 5 (2.650 3 % Al2O3) (1.692 3 % Fe2O3) Tetracalcium aluminoferrite 5 3.043 3 % Fe2O3
When the alumina-ferric oxide ratio is less than 0.64, a calcium aluminoferrite solid solution (expressed as ss(C4AF + C2F)) is formed. Contents of this solid solution and of tricalcium silicate shall be calculated by the following formulas:
ss(C4AF + C2F) 5 (2.100 3 % Al2O3) + (1.702 3 % Fe2O3)
Tricalcium silicate 5 (4.071 3 % CaO) (7.600 3 % SiO2) (4.479 3 % Al2O3) (2.859 3 % Fe2O3) (2.852 3 % SO3).
No tricalcium aluminate will be present in cements of this composition. Dicalcium silicate shall be calculated as previously shown.
F  Not applicable.


TABLE 2 Optional Chemical RequirementsA
  



Cement Type
I and
IA
II and
IIA
III and
IIIA

IV                      V                               Remarks
Tricalcium aluminate (C3A),B  max, %
...
...
8
...
...
for moderate sulfate resistance
Tricalcium aluminate (C3A),B  max, %
...
...
5
...
...
for high sulfate resistance
Sum of tricalcium silicate and tricalcium
...
58C
...
...
...
for moderate heat of hydration
Equivalent Alkalies (Na2O + 0.658K2O), max, %
0.60D
0.60D
0.60D
0.60D
0.60D
low-alkali cement

aluminate,B  max, %

A  These optional requirements apply only when specifically requested. Verify availability before ordering. See Note 1 in Section 4.
 All values calculated as described in this note shall be rounded according to Practice E 29. When evaluating conformance to a specification, round values to the same number of places as the corresponding table entry before making comparisons. The expressing of chemical limitations by means of calculated assumed compounds does not necessarily mean that the oxides are actually or entirely present as such compounds.
When expressing compounds, C 5 CaO, S 5 SiO2, A 5 Al2O3, F 5 Fe2O3. For example, C3A 5 3CaO·Al2O3.
Titanium dioxide and phosphorus pentoxide (TiO2  and P2O5) shall not be included with the Al2O3  content. See Note 2.
When the ratio of percentages of aluminum oxide to ferric oxide is 0.64 or more, the percentages of tricalcium silicate, dicalcium silicate, tricalcium aluminate, and
tetracalcium aluminoferrite shall be calculated from the chemical analysis as follows:
Tricalcium silicate 5 (4.071 3 % CaO) (7.600 3 % SiO2) (6.718 3 % Al2O3) (1.430 3 % Fe2O3) (2.852 3 % SO3) Dicalcium silicate 5 (2.867 3 % SiO2) (0.7544 3 % C3S)
Tricalcium aluminate 5 (2.650 3 % Al2O3) (1.692 3 % Fe2O3) Tetracalcium aluminoferrite 5 3.043 3 % Fe2O3
When the alumina-ferric oxide ratio is less than 0.64, a calcium aluminoferrite solid solution (expressed as ss (C4AF + C2F)) is formed. Contents of this solid solution and of tricalcium silicate shall be calculated by the following formulas:
ss(C4AF + C2F) 5 (2.100 3 % Al2O3) + (1.702 3 % Fe2O3)
Tricalcium silicate 5 (4.071 3 % CaO) (7.600 3 % SiO2) (4.479 3 % Al2O3) (2.859 3 % Fe2O3) (2.852 3 % SO3).
No tricalcium aluminate will be present in cements of this composition. Dicalcium silicate shall be calculated as previously shown.
C  The optional limit for heat of hydration in Table 4 shall not be requested when this optional limit is requested.
D  Specify this limit when the cement is to be used in concrete with aggregates that are potentially reactive and no other provisions have been made to protect the concrete from deleteriously reactive aggregates. Refer to Specification C 33 for information on potential reactivity of aggregates.


TABLE 3 Standard Physical Requirements

max
12
22
12
22
12
22
12
12
min
...
16
...
16
...
16
...
...
Fineness,C  specific surface, m2/kg (alternative methods):
Turbidimeter test, min
160
160
160
160
...
...
160
160
Air permeability test, min
280
280
280
280
...
...
280
280
Autoclave expansion, max, %
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
Strength, not less than the values shown for the ages
indicated as follows:D








Compressive strength, MPa (psi):








1 day
...
...
...
...
12.0
10.0
...
...





(1740)
(1450)


3 days
12.0
10.0
10.0
8.0
24.0
19.0
...
8.0

(1740)
(1450)
(1450)
7.0E
(1020)E
(1160)
6.0E
(870)E
(3480)
(2760)

(1160)
7 days
19.0
16.0
17.0
14.0
...
...
7.0
15.0

(2760)
(2320)
(2470)
12.0E
(1740)E
(2030)
9.0E
(1310)E


(1020)
(2180)
28 days
...
...
...
...
...
...
17.0
21.0







(2470)
(3050)

Cement TypeA                                                                           I                  IA                  II                 IIA                   III                   IIIA                IV                 V Air content of mortar,B  volume %:



     Time of setting (alternative methods):F
Gillmore test:
Initial set, min, not less than
60
60
60
60
60
60
60
60
Final set, min, not more than
600
600
600
600
600
600
600
600
Vicat test:G
Time of setting, min, not less than
45
45
45
45
45
45
45
45
Time of setting, min, not more than
375
375
375
375
375
375
375
375
A  See Note 1.
B  Compliance with the requirements of this specification does not necessarily ensure that the desired air content will be obtained in concrete.
C  The testing laboratory shall select the fineness method to be used. However, when the sample fails to meet the requirements of the air-permeability test, the turbidimeter test shall be used, and the requirements in this table for the turbidimetric method shall govern.
D  The strength at any specified test age shall be not less than that attained at any previous specified test age.
E  When the optional heat of hydration or the chemical limit on the sum of the tricalcium silicate and tricalcium aluminate is specified.
F  The time-of-setting test required shall be specified by the purchaser. In case he does not so specify, the requirements of the Vicat test only shall govern.
G  The time of setting is that described as initial setting time in Test Method C 191.



TABLE 4 Optional Physical RequirementsA
Cement TypeA                                                                  I                    IA                    II                   IIA                   III                  IIIA                  IV                   V False set, final penetration, min, %                                   50                  50               50                  50                      50                  50               50                      50
Heat of hydration:
7 days, max, kJ/kg (cal/g)
...
...
290 (70)B
290 (70)B
...
...
250 (60)C
...
28 days, max, kJ/kg (cal/g)
...
...
...
...
...
...
290 (70)C
...
Strength, not less than the values shown:
Compressive strength, MPa (psi)
28 days
28.0
22.0
28.0
22.0
...
...
...
...



Sulfate resistance,D  14 days, max, % expansion
(4060)


...
(3190)


...
(4060)
22.0B
(3190)B
...E
(3190)
18.0B
(2610)B
...E



...



...



...



0.040
A  These optional requirements apply only when specifically requested. Verify availability before ordering. See Note 1 in Section 4.
B  The optional limit for the sum of the tricalcium silicate and tricalcium aluminate in Table 2 shall not be requested when this optional limit is requested. These strength requirements apply when either heat of hydration or the sum of tricalcium silicate and tricalcium aluminate requirements are requested.
C  When the heat of hydration limit is specified, it shall be instead of the limits of C3S, C2S, C3A, SiO2, and Fe2O3  listed in Table 1.
D  When the sulfate resistance is specified, it shall be instead of the limits of C3A, C4AF + 2 C3A, SiO2, and Fe2O3  listed in Table 1.
E  Cement meeting the high sulfate resistance limit for Type V are deemed to meet the moderate sulfate resistance requirement of Type II.



Test Methods
Determine the applicable properties enumerated in this specification in accordance with the following test methods:
1. Air Content of Mortar—Test Method C 185.
2. Chemical Analysis—Test Methods C 114.
3. Strength—Test Method C 109.
4. False Set—Test Method C 451.
5. Fineness by Air Permeability—Test Method C 204.
6. Fineness by Turbidimeter—Test Method C 115.
7. Heat of Hydration—Test Method C 186.
8. Autoclave Expansion—Test Method C 151.
9. Time of Setting by Gillmore Needles—Test Method C 266.
10. Time of Setting by Vicat Needles—Test  Method C 191.
11. Sulfate Resistance—Test Method C 452 (sulfate ex- pansion).
12.  Calcium Sulfate (expansion of) Mortar—Test Method C 1038.
13. Optimum SO3—Test Method C 563.


Packaging and Package Marking
When the cement is delivered in packages, the words“ Portland Cement,” the type of cement, the name and brand of the manufacturer, and the mass of the cement contained therein shall be plainly marked on each package. When the cement is an air-entraining type, the words “air-entraining” shall be plainly marked on each package. Similar information shall be provided in the shipping documents accompanying the ship- ment of packaged or bulk cement. All packages shall be in good condition at the time of inspection.

NOTE   3—With the change to SI units, it is desirable to establish a standard SI package for portland cements. To that end 42 kg (92.59 lb) provides a convenient, even-numbered mass reasonably similar to the traditional 94-lb (42.6384-kg) package.



Storage
The cement shall be stored in such a manner as to permit easy access for proper inspection and identification of each shipment, and in a suitable weather-tight building that will protect the cement from dampness


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